From production to installation, your synthetic turf mantle, ready to use
Italgreen is a leading international company in the design, production and installation of synthetic turf for all sports. On this page, we take a look at the production process and give some information about the maintenance of synthetic turf mantles.
Italgreen demands the highest possible quality throughout its production phase, from extrusion yarns to the synthetic turf mantle fully manufactured. We monitor and follow all phases, from production to delivery and installation, and including removal of previous synthetic turf mantle.
Today, thanks to research and continuous technological innovation, Italgreen is one of the most important protagonists in the sector of synthetic turf, always one step ahead and with an eye on the environment, for a more sustainable planet. Clients who choose to trust the competence and professionalism of Italgreen will be followed throughout the design process all the way to the final installation of the synthetic turf.
The 6 phases of the production process to bring to light a sports field with synthetic turf surface:
1. SYNTHETIC TURF PRODUCTION
Production, to achieve the installation of its synthetic turf layers, Italgreen follows these processes:
- Extrusion: Industrial production process that results in the yarns used to weave the synthetic turf mantle;
- Twisting: The extruded fibres are twisted to compact them into yarns;
- Weaving: The yarn spool is inserted in the weaving loom which will weave the synthetic turf layer;
- Spreading: The mantle is spread with different materials, according to the specifications requested;
- Infill production: Infills are used to complement the entire synthetic turf system in terms of performance.
- Production of draining and anti-shock underfelts
2. SYNTHETIC TURF SUPPLY
Supply of the synthetic turf mantle by itself or the complete kit with accessory materials
- Supply of synthetic turf mantle only;
- Supply of kit consisting of infills, glueing materials and synthetic turf mantle;
- Transportation to the building site;
3. SYNTHETIC TURF DESIGN
Design of the entire sports centre or only of the play area in synthetic turf according to the various degrees of approval.
- Inspection + Topographic Survey
- Feasibility study
- Creating the project
4. SYNTHETIC TURF INSTALLATION
Synthetic turf installation is the core of our activity as it involves the installation of the mantle and all auxiliary structures as well. The result of this step is the supply of the field itself, ready to use:
- Installation of complementary works
- Synthetic turf installation
- Draining and anti-shock underfelts
- Synthetic turf mantles
5. SYNTETHIC TURF MAINTENANCE
Synthetic turf maintenance according to a schedule to ensure the long duration of the synthetic turf mantle. Synthetic turf itself requires very low maintenance and guarantees excellent performance all year long, no matter the weather conditions.
Synthetic turf maintenance is easy, just follow few simple steps:
- Regular cleaning
- Periodic sanitation
- Periodic irrigation
- Watering on hot days
- Periodic repairs
- Periodic testing
6. SYNTHETIC TURF REDEVELOPMENT
Redevelopment of the play terrain, by removing and disposing of the previous synthetic turf mantle and installation of the new one...